manipulator robotics automatic polishing machine for stainless
steel
I. APPLICAITONS:
1. Faucets
2. Auto spare parts
3. Locks and door handles
4. All kids of metals and jewelry accessory
5. Size range of polishing productsΦ 280*280
2.1 Product feature:
2.2.1The automatic polishing machine is an exclusive polishing
system consisting 4 manipulators with of 6 axises rotary; Multiple
stations simultaneous operation high flexibility and high product
efficiency.
2.2.2 The control system adopts PROMAX motion control technology
from Italy,stable propeert,high control accracy.
2.2.3 Software: Programmable, with protable handed device, contains
manually mode to simulate the workmanship polishing and record the
track; automatically operating model is available with pre-settled
parameters program.
2.2.4 Polishing pressure and wear compensation control performance:
When the polishing cloth wheel is worn out, the system can detect
that the torque becomes smaller and automatically the compensation
in all direction
2.2.5 Linear speed compensation: When the outer diameter of the
cloth wheel is reduced, the system automatically increases the
speed and compensation;
2.2.6Program setting of add polishing wax:free setting of wax
spraying time and frequency according to the characteristics of
product.choice of slid wax or liquid wax
2.2.7Full digital control, Can store 50 programs.Programs can be
saved and invoked at any time.
2.2.8 CN/EN language display on Touch Panel. to set all parameters
for an easy operation;fault codes display and alarm pages for quick
troubles shooting and repair.
2.3 TECHNICAL PARAMETERS
No. | Item | Parameters |
1 | Dimensions (L*W*H) | 5000*3400*3000(L*W*H) |
2 | Machine Power | 35KW |
3 | Rated Voltage | 380V |
4 | Max. Diameter of polishing wheel | 600mm |
5 | Min. Diameter of polishing wheel | 400mm |
6 | X-Axis travel (mm) | 1200 |
7 | Y-Axis travel (mm) | 1100 |
8 | Z-Axis travel (mm) | 700 |
9 | U-Axis travel (mm) | ±90° |
10 | V-Axis travel (mm) | ±360° |
11 | W-Axis travel (mm) | ±360° |
2.4 BASIC EQUIPMENT
No. | Device name | Brand | Remark |
1 | Motion control system | PROMAX Italy |
|
2 | Servo motor | PROMAX Italy |
|
3 | Variable frequency compensation system+Control card | AELTA |
|
4 | Cloth wheel motor spindle | SIEMENS | · |
5 | Main low voltage electrical | SCHNEIDER |
|
6 | Linear guide rail and screw | HIWIN | · |
7 | Reduction box | Rossi Italy |
|
8 | Bearing | NSK |
|
9 | Steering gear of fixture | TAIWAN | |
III Warranty:1 YEAR
IV After-sales service
Under warranty:
4.1 DZ warrants that under normal circumstances,upon receiptof the
notification of the customer’s after-sales service requirments(with
fault description attached),DZ will respond to the equipment
failure,diagnosis and troubleshooting within 4 hours by phone,fax
or e-mail.
4.2
4.2.1 DZ shall be responsible for probiding after-sales service
free of charge within the warranty period.
4.2.2 Within the warranty period, DZ shall be respond within 4
hours upon receiving the notice from the user, and the seller's
personnel shall come to the site for maintenance within 12 hours
for problems that cannot be solved by the buyer.
4.2.3 Free repair or repacement of faulty parts within 5 working
days. During the training period in DZ's site, the end-user is
responsible for all their engineer’s daily expense. 4.2.3 During
the traning period in the end-user's site, the end-user is
reponsible for DZ technician's daily accommodation.
4.3 Under warranty the above services and vulnerable parts free
replacement.
V TRAINING SERVICE
5.1 DZ provides training service to the end-user in different
stages: the equipment’s operation, Maintenance and Upgrades.
5.2
5.2.1 The buyer must cooperate with training
5.2.2 The buyer master the basic principle and debugging method of
equipment through training,have the ability to
use,maintain,operation and fault handling. Ability to modify,
develop, and improve processes and equipment as required.
| No.of trainers | arranged by buyer |
| Training time limit | < 3 days | Place for training | DZ’s factory |
| Training content | 1. Systen design principle 2. Principle of mechanical control 3. Operation procedure 4. Maintenance of equipment 5. Safety knowledge |
