It can effectively improve the following aspects
1. Efficiency; It can be produced in 24 hours.
2. Quality: realize polishing standardization.
3. Save labor cost; The related expenses and management of
personnel are controllable.
4. Safety and environmental protection, closed polishing
production, equipped with dust suction interface,
5. The cost is controllable, the patented solid wax mechanism, and
the cost of consumables is low.
6. Polishing versatility, applicable to various shapes of zinc
aluminum copper stainless steel materials.
Features of various polishing machines on the market
No
| project | DingZhu polishing machine | Robotic polishing machine | Special polishing machine | Remarks |
| 1 | quality | high | medium | low | |
| 2 | flexibility | Universal Angle, ensure that not deformation does not leakage | Universal Angle, ensure that not deformation does not leakage
| Easy to deformation and leakage
| |
3
| Wheel flexibility
| The wheel is large to ensure the line speed and the wheel is
flexible
| The wheel is large to ensure the line speed and the wheel is
flexible | The wheels are small and not very flexible enough
| |
| 4 | rigidity | Good steel, the wheels can be pressed tightly and polished
| Arms are too long, with poor steel performance | Good steel, the wheels can be pressed tightly and polished | |
| 5 | productivity | high | low | higher | |
6
| Add wax
| Solid wax, uniform, economical, and environmentally friendly | Liquid wax has a high cost, poor effect, and pollutes the equipment
and the environment | Liquid wax has a high cost, poor effect, and pollutes the equipment
and the environment | |
| 7 | Wheel loss | low | low | high | |
8
| self-compensating | Coordinate and line speed compensation effect is good | Without this function, it affects the quality | Without this function, it affects the quality | |
9
| frock
| Small quantity, simple structure, low cost | Small quantity, simple structure, low cost | The number is very large, complex structure, high cost | |
| 10 | Programming time | Within 2 hours | 8 Hours | 8 Hours | |
11
| Programming difficulty | Simple | Complicated | Complicated | |
12
| Change the product
| 15 Minutes | 2 Hours | 8 Hours | Previous production procedures exist |
| 13 | safety | high | medium | low | |
Grain Metal Automatic Polishing Machine Polishing Complicated Shape
Sand Blet
Features
1.1 Walnut shell grain was used as polishing abrasive,The
advantages of clean and pollution-free, high cleaning quality and
long service life of abrasive, etc.
1.2 The lifting speed of abrasive barrel can be adjusted according
to different products, which can realize the functions of slow
rising and fast falling.
1.3 It consists of three workstation,and 2 material tanks,one of
the workstation is used foe loading and unloading while the other
two workstions are used foe coarse polishing and fine polishing at
the same time.
1.4 Each station consists of 32 hangers and each one can clamp
4-6PCS,about 25min can polished 4x32=192PCS(depend on the size of
product)
1.5 Can suitable for some complex shape products that the cloth
polishing wheel can’t polish.
1.6 The fixture can quick loading and unloading, flexible clamping,
easy to operate.
1.7 Can polishing different products at the same time.
1.8 No need debug,no need edit program,no need dusting,easy
operation.
1.9 The price of materials about US $7200/T,Sustainable use 6
months(20hours/shift),Cheaper than using polished wax and cloth
wheels.And qty:650KG/material tank,2 material tanks total 1300KG.
DingZhu polishing machine product characteristics
1. Automatic compensation function of polishing wheel: when the
polishing cloth wheel is lost, the system can detect that the
torque becomes smaller and realize automatic compensation in all
directions.
2. Linear speed compensation: when the outer diameter of the cloth
wheel decreases, the system automatically increases the speed
compensation linear speed.
3. Solid wax addition: the original solid wax addition can freely
set the wax addition time and frequency according to the
characteristics of the product, and the polishing wax is not
wasted.
4. Full digital control, the program can be saved and called at any
time.
5. There are few fixtures, which can be replaced quickly and
flexible universal, so as to reduce the loss of polishing cloth
wheel.
6. The whole is polished evenly, and the quality of polished parts
is consistent without deformation.
| Technical parameters |
| Code | Item | Parameters | Remarks |
| | Model | HT3320 | |
| | Power | 28.7KW | |
| | Production power | 11KW | |
| | Total Weight | 14T | |
| | Workstations | 3 | |
| | Hangers/workstation | 32 | |
| | Max.size of/hanger | Ø180*350 | |
| | Machine size | 4300*2500*2400 | |
| | Dimensional | 4500*3400*2900 | |
| | Electric cabinet size | 500*700*1800 | |
| | RPM | 0~90r/min | |
